本文已被:浏览 1314次 下载 982次
投稿时间:2023-12-04 修订日期:2023-12-14 录用日期:2023-12-18 网络发布日期:2024-04-16
投稿时间:2023-12-04 修订日期:2023-12-14 录用日期:2023-12-18 网络发布日期:2024-04-16
中文摘要: 铜漆包线是重要的二次铜资源,回收过程中表面有机漆层的脱除主要依靠热解,热解炉内的不均加热将导致漆层脱除不完全或铜线表面氧化。以某铜漆包线热解炉为研究对象,通过数值模拟的方法对热解炉内燃烧及传热过程进行计算,并根据模拟结果进行了结构优化:使用EDM燃烧模型模拟甲烷燃烧产生热量,得到炉内高温气流的温度场分布及气流流向,发现炉内存在流动死区及罐体加热不均匀问题。根据计算所得流场及温度场对炉膛结构设计进行优化,增加导流挡板及更改出口位置等,增加热解罐受热面积,解决罐体加热不均问题,提升温度均匀性约58%,可提前20 min达到热解所需温度,在工业生产中可以节省耗气量。
Abstract:Copper enamelled wire is an important secondary copper resource. The removal of organic paint layer on the surface of copper wire mainly depends on pyrolysis. Uneven heating in pyrolysis furnace will lead to incomplete removal of paint layer or oxidation of copper wire surface. Applying copper enamelled wire pyrolysis furnace as research object, the combustion and heat transfer process in the pyrolysis furnace was simulated, and the structure of the furnacewas optimized according to the simulation results. The results show that the EDM combustion model is used to simulate the heat generated by methane combustion, the temperature field distribution and flow direction of the high-temperature air flow in the furnace are obtained, and the problems of flow dead zone and uneven heating of tank are found in the furnace. According to the calculated flow field and temperature field, the furnace structure design is optimized, such as the flow baffle is added and the outlet position is changed, etc., which result in the increase of the heating area of the pyrolysis tank. The uneven heating of the tank is solved and the temperature uniformity is increased by about 58%, and the temperature required for pyrolysis could be reached 20 minutes in advance, which could save gas consumption in industrial production.
keywords: copper enamelled wire organic coating pyrolysis numerical simulation pyrolysis furnace porous media model
文章编号: 中图分类号: 文献标志码:
基金项目:国家重点研发计划项目(2021YFC1910501)
| 作者 | 单位 | |
| 王建强 | 河北工程大学能源与环境工程学院 | 370540342@qq.com |
| 杨昕远 | 河北工程大学能源与环境工程学院 | yang97xy@163.com |
| 李会泉 | 中国科学院过程工程研究所 | |
| 王勇* | 中国科学院过程工程研究所 | wangyong@ipe.ac.cn |
| 沈涛 | 铜陵卓翔铜材科技有限公司 | |
| 瞿华清 | 铜陵卓翔铜材科技有限公司 |
引用文本:
王建强,杨昕远,李会泉,王勇,沈涛,瞿华清.漆包线热解炉反应器的数值模拟与优化设计[J].有色金属(冶炼部分),2024(5):105-114.
WANG Jianqiang,YANG Xinyuan,LI Huiquan,WANG Yong,SHEN Tao,QU Huaqing.Numerical Simulation and Optimal Design of Enameled Wire Pyrolysis Furnace Reactor[J].Nonferrous Metals (Extractive Metallurgy),2024(5):105-114.
王建强,杨昕远,李会泉,王勇,沈涛,瞿华清.漆包线热解炉反应器的数值模拟与优化设计[J].有色金属(冶炼部分),2024(5):105-114.
WANG Jianqiang,YANG Xinyuan,LI Huiquan,WANG Yong,SHEN Tao,QU Huaqing.Numerical Simulation and Optimal Design of Enameled Wire Pyrolysis Furnace Reactor[J].Nonferrous Metals (Extractive Metallurgy),2024(5):105-114.

关注微信公众号